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A friction welding machine is a solid-phase welding that applies forging welding forces to create a strong metallic bond between materials.
Friction welding is suitable for welding rods and pipes, with simple process, good quality, good working conditions, high productivity, low power consumption, and easy mechanization and automation.
Advantages: Energy saving, no need for consumables, environmental protection, no radiation generation, high efficiency, several times higher than traditional welding, and the ability to weld different materials. The welding quality is related to the rotational speed, friction time, friction pressure, top forging pressure, and workpiece top forging deformation.
Very short cycle time;
Ideal for mass production;
Savings in costly material if the bi-metallic component is used;
Low heat-affected zone and hence semi-finished components can be welded ;
Low energy consumption;
No edge preparation, filler material, shielding gas, spattering, fumes, and radiation;
Excellent welding: joint as strong or stronger than parent material;
Metals as diverse as Cu to Al, Cu or Al to steel, Titanium to stainless steel, etc. can be welded.
Upsetting force | 320 KN | 400 KN | 800 KN |
Welding diameter | φ16mm~φ50mm | φ25mm~φ65mm | Φ40mm~φ856mm |
Rotating fixture clamping length | 50mm~300mm | 50mm~350mm | 100mm~380mm |
Mobile fixture clamping length | 70mm~800mm | 100mm~1250mm | 250mm~1400mm |
Slide stroke | 320mm | 320mm | 400mm |
Spindle RPM | 1450r/min | 1200r/min | 0-1000r/min |
Cycle time | 100-150 pcs/hour | 80-120 pcs/hour | 20-60 pcs/hour |
Main motor power | 40kw | 55kw | 112.75 kw |
Metals as diverse as Cu to Al, Cu or Al to steel, Titanium to stainless steel, etc. can be welded
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