Professional engine valve manufacturing machines supplier!

Tianzhijiao

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How easy is it to switch the machines between different valve specifications?

Switching between valve variants is handled through the control system rather than mechanical changeover alone. The Mitsubishi PLC stores multiple process programs, and operators select the appropriate program from the touch screen for each valve type. On the grinding machines, the loading rails and fixtures are adjustable to accommodate different stem lengths and head diameters, and the seat grinder accepts seat angles from 44 to 70 degrees. This means a product changeover typically takes minutes, not hours, which matters for plants running multiple valve families.

What is the cycle time and output of the automatic forging line?

The fully automatic valve forging line runs at a cycle time of approximately 8 seconds per piece. The line is built around four electric upsetting machines and one press arranged in a circle, with a six-axis robot at the center transferring workpieces between stations. Bar material is loaded into hoppers manually and then fed, heated, upset, forged, and unloaded automatically, which keeps labor requirement low and output consistent across shifts.

What valve sizes and materials can the equipment process?

The valve seat grinding machine handles stem diameters of 5–8 mm, head diameters of 20–50 mm, and overall lengths of 80–150 mm. The automatic forging line processes bar diameters of 4.5–7 mm with lengths of 100–180 mm. The equipment is designed for common valve steels including 21-4N, 4Cr10Si2Mo, SUH3, and SUH35, with a workpiece hardness range of 25–45 HRc. This range covers most intake and exhaust valve specifications used in automotive and industrial engines.

Can Tianzhijiao supply a complete engine valve production line, or only individual machines?

Tianzhijiao is one of the few suppliers able to deliver a complete engine valve production line, not just single machines. The line covers the full process from electric upsetting and press forging, through centerless grinding of the stem, to seat-face grinding and tip-end grinding. Because every station is designed and built by the same engineering team, the handoffs between operations are engineered rather than improvised, and the whole line runs on one control platform — Mitsubishi PLC and servo — so operators learn a single interface and troubleshooting stays with one supplier.

For installation of this line your people is needed? or we can do ourselves?

The purchaser can't install & commossion the engine valve line. We will assist the customer to install. But the expenses are paid by the purchaser.

What is the capacity of engine valve production Line?

The standard capacity of engine valve line is 3500~4000 pieces/8 hours. 2 shaift/7000~8000 pieces. ( It is also up to the valve size).

How Many people are needed from raw material to ready valve ?

We can provide complete engine valve production line from raw material to ready valve. We also can provide technical support for processing engine valve.
From raw material to ready valve, it will need about 15~20 people. If your staff are good at operation, you can reduce the number of operator.

What can we do for Customer?

Firstly, we are professional manufacturer for cnc engine valve grinding machine. We have more than ten years experience in processing engine valve grinding machine. Our technology adapt Japan and Taiwan technology and through many years innovation, the technology has mature.
Now, we have successfully developed fully automatic engine valve production line. And also put into use. Get good praise from our customer.
1. We can set up complete automatic engine valve production line according to customers needs.
2. We can make upgrade proposal according to customer real conditions.
3. Provide technical training for how to operate and install. in our company. of cause, it's free.
4. All machines have one year warranty. Within warranty period, Any questions except for man-made damage we offer the cost.
5. We can set up operation standard, technical guidence.

How long is the delivery?

After placing an order, When we receive the advance payment, we will arrange production. The delivery time is about 60 working days.

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